COMPLETE BEVERAGE FILLING LINE
1. Raw Material Preparation and Handling
- DEPALLETIZER - Unloads raw materials (bottles, preforms, etc.) from pallets and feeds them into the production line.
- HOPPER AND ELEVATOR - Feeds preforms into the next stages.
- PREFORM FEEDER - Supplies preforms to the blow molding machine.
2. Bottle Production (if applicable)
- BLOW MOLDING MACHINE - Forms bottles from preforms (if using PET bottles).
- AIR COMPRESSOR - Provides compressed air for the blow molding process.
3. CONVEYOR SYSTEM
- BELT-BASED CONVEYORS (For continuous transport of materials)
- ROLLER AND CHAIN CONVEYORS (For heavy loads and industrial applications)
- SPECIALTY CONVEYORS (For specific needs)
- PACKAGING & SORTING CONVEYORS (For logistics and final product handling)
4. Bottle Preparation
- TILTING AND STERILIZER - Sterilizes empty bottles before filling.
- INSPECTION SYSTEM (Empty Bottle) - Inspects bottles for quality and defects.
5. Beverage Filling and Capping
- TRIBLOCK (RINSER, FILLER, CAPPER) - Rinses bottles, fills them with the product, and caps them in one unit.
- CAPS ELEVATOR - Supplies caps to the triblock machine.
6. Product Cooling and Drying
- LEVEL AND QUALITY CONTROL SYSTEM - Ensures bottles are filled to the correct level and checks for quality.
- COOLING TUNNEL - Cools the filled and sealed bottles.
- BLOWER DRYER - Dries bottles to prepare them for labeling.
7. Labeling and Coding
- LABELING MACHINE - Applies labels to bottles.
- SLEEVER (SLEEVE APPLICATOR) - Adds shrink sleeves, if applicable.
- SHRINKING TUNNEL - Shrinks the sleeves onto the bottles.
- DATE CODER/INKJET PRINTER - Prints batch codes and expiration dates on bottles.
8. Secondary Packaging
- SHRINK WRAPPER - Wraps multiple bottles together in shrink film for easy handling.
- CASE ERECTOR - Assembles cardboard boxes for secondary packaging.
- PACKING LINE - Packs bottles into cases.
- CASE SEALER - Seals the packed cases.
9. Palletizing and Final Handling
- ACCUMULATION TABLE - Temporarily holds bottles to avoid downtime between stages.
- PALLETIZER - Arranges packed cases onto pallets.
- STRETCH WRAPPER - Wraps pallets with stretch film for secure transportation.
10. Utilities and Supporting Equipment
- ELECTRICAL CABINET - Powers and controls the entire production line.
- CIP (CLEAN-IN-PLACE SYSTEM) - For cleaning the triblock and other contact areas.
- CHILLER - Cools the product if required (e.g., juices or carbonated drinks).
- WATER TREATMENT UNIT - For treated water, if the product or process requires it.
- SPARE PARTS KIT - For maintenance and quick repairs.
- SAFETY ENCLOSURES AND GUARDS - To ensure operator safety throughout the line.
Filling Machine for Beverages
Gravity Fillers
Overflow Fillers
Gravity Fillers
- Ideal for filling low-viscosity beverages such as water, milk, and juices.
- Uses gravity to fill bottles or containers from above.
- Cost-effective and easy to maintain.
Piston Fillers
Overflow Fillers
Gravity Fillers
- Suitable for thicker or more viscous liquids like syrups, creams, and concentrates.
- Uses a piston mechanism to push the product into the container.
- Offers precise volumetric control, making it perfect for high-viscosity products.
Overflow Fillers
Overflow Fillers
Overflow Fillers
- Ensures all containers are filled to the same level, regardless of slight variations in bottle size.
- Commonly used for transparent beverages like bottled water or juices.
- Ensures an aesthetically pleasing, uniform fill level.
Pressure Fillers
Volumetric Fillers
Overflow Fillers
- Designed for carbonated beverages such as sodas, beers, and sparkling water.
- Utilizes pressurized filling to prevent foam formation and maintain carbonation levels.
- Ensures high filling speed and consistency.
Volumetric Fillers
Volumetric Fillers
Volumetric Fillers
- Measures the volume of the beverage before filling it into containers.
- Ensures exact amounts are dispensed, making it suitable for premium products where accuracy is essential.
- Typically used for products with precise labeling requirements.
Aseptic Fillers
Volumetric Fillers
Volumetric Fillers
- Application: Designed for sterile products like milk, fruit juices, or dairy-based drinks.
- How it Works: The beverage and container are sterilized, and filling is performed in a sterile environment.
- Advantages: Extends shelf life and maintains the quality of perishable products.
Hello
RINSING MACHINES
Rinsing machines are specialized equipment used in various industries to clean and rinse products or containers, such as bottles, cans, jars, and other packaging materials, before they are filled with products. They play a crucial role in ensuring hygiene and quality in the manufacturing and packaging processes.
Rinsing Machines by TFGI
Effective Cleaning Solutions for Your Production Line
At TFGI, we provide high-performance rinsing machines designed to clean containers before they are filled, ensuring product quality and hygiene. Our machines handle a wide range of containers—bottles, jars, cans, and more—making them suitable for diverse industries. With a focus on precision, efficiency, and hygiene, TFGI’s rinsing machines guarantee clean and contaminant-free packaging for your products.
Rinsing Machine Categories
- Automatic Rinsing Machines
High-speed machines that fully automate the rinsing process, ensuring fast and thorough cleaning for large-scale production lines. - Semi-Automatic Rinsing Machines
Flexible solutions for small to medium-sized production lines, where some manual assistance is required to complement the automated rinsing process. - Rotary Rinsing Machines
Ideal for high-speed operations, these machines use a rotary system to rinse multiple containers simultaneously, optimizing efficiency for continuous production.
Types of Rinsing Machines
- Water Rinsing Machines
Use water (filtered or recirculated) to clean the interior of containers, ideal for industries like food, beverage, and pharmaceuticals that require high levels of hygiene. - Air Rinsing Machines
Use filtered, compressed air to blow out dust and debris from containers, commonly used for dry products, electronics, and cosmetics packaging. - Ionized Air Rinsing Machines
Utilize ionized air to neutralize static and remove particles, offering a more effective cleaning process for containers where water use is undesirable. - Chemical Rinsing Machines
Use specific chemical solutions to rinse containers that require sanitation or the removal of residues, often employed in pharmaceutical and chemical industries.
Industries We Serve
- Food & Beverage:
Rinsing solutions for bottles, jars, and cans, ensuring containers are clean and free from dust, debris, or contaminants before filling. - Pharmaceutical:
High-precision rinsing for vials, bottles, and medical containers, ensuring sterile packaging in compliance with industry standards. - Cosmetics & Personal Care:
Clean containers for lotions, creams, and other beauty products, ensuring that packaging remains uncontaminated before filling. - Chemical & Industrial Products:
Rinsing machines designed to clean containers used for chemicals, ensuring the safe and secure containment of industrial products.
Types of Applications
- Container Cleaning:
Machines designed to remove dust, particles, and residues from the inside of bottles, cans, or other containers before they are filled. - Sterilization:
Rinsing machines that use water, air, or chemicals to sterilize containers, ensuring compliance with hygiene and safety standards in industries like pharmaceuticals and food. - Particle Removal:
Air and ionized air rinsing machines that effectively remove particles from containers with minimal or no use of water, preserving product purity. - Pre-Filling Preparation:
Rinsing machines that prepare containers for filling, ensuring cleanliness and quality control across production lines. - Sustainability and Water Efficiency:
Machines equipped with water-saving technology, allowing for efficient rinsing with reduced water consumption, helping businesses meet sustainability goals.
Why Choose TFGI Rinsing Machines?
- High Efficiency:
Our rinsing machines are designed to ensure thorough and consistent cleaning, supporting fast-paced production environments with minimal downtime. - Flexible and Adaptable:
Whether you need to clean bottles, cans, or custom-shaped containers, TFGI offers a wide range of rinsing machines to suit your needs. - Durable and Long-Lasting:
Built with high-quality materials, our machines are designed for long-term use and require minimal maintenance, even in demanding production settings. - Custom Solutions:
We provide tailored rinsing solutions to meet the specific cleaning requirements of your containers and production line.
Capping Machines by TFGI
Reliable Capping Solutions for Various Industries
At TFGI, we provide a wide range of capping machines designed to suit different production needs. From simple screw caps to complex closures, our machines ensure precision and reliability, supporting efficient and cost-effective production. Whether you're looking for semi-automatic or fully automated systems, TFGI offers high-quality solutions that meet industry standards.
Capping Machine Categories
- Automatic Capping Machines
Ideal for high-speed production lines, automating the entire capping process for fast, accurate, and consistent closure application. - Semi-Automatic Capping Machines
Perfect for small to medium-scale production, combining manual operation with mechanical support for flexibility and control. - Manual Capping Machines
Easy-to-use solutions for low-volume production or specialized operations, offering reliable capping with manual assistance.
Types of Capping Machines
- Screw Capping Machines
Designed to apply screw caps onto bottles, jars, and containers with high precision, commonly used in food, beverage, and pharmaceutical industries. - Snap Capping Machines
These machines apply snap-on caps, ensuring a tight and secure fit, often used for products such as cosmetics, personal care items, and soft drinks. - Ropp Capping Machines
Used for Roll-On Pilfer Proof (ROPP) caps, these machines are typically employed in the wine, spirits, and pharmaceutical industries to ensure tamper-evident seals. - Corking Machines
Designed for inserting corks into bottles, commonly used in the wine and beverage industries, ensuring airtight seals and preserving product quality. - Press-On Capping Machines
Specialized machines for press-on caps, used for containers that require a snug fit without the need for threading, often found in the chemical industry. - Spindle Capping Machines
These machines use spindles to tighten caps, ideal for continuous motion production lines, providing high-speed and precise capping.
Industries We Serve
- Food & Beverage:
Capping solutions for bottles, jars, and cans, providing reliable seals for liquids, sauces, and condiments. - Pharmaceutical:
Accurate capping of vials, bottles, and containers to ensure product integrity and compliance with regulatory standards. - Cosmetics & Personal Care:
High-precision capping for beauty products like creams, lotions, and perfumes, ensuring brand consistency and product preservation. - Chemical & Industrial Products:
Durable capping machines for chemicals and industrial goods, focusing on safety and maintaining the integrity of hazardous materials. - Beverage & Alcohol Industry:
Corking and ROPP capping machines for sealing wine, spirits, and other beverages, ensuring long-term freshness and tamper-proof closures.
Types of Applications
- Product Sealing:
Capping machines that ensure airtight, tamper-proof, or moisture-resistant seals, safeguarding product quality. - Tamper-Evident Seals:
Machines that apply tamper-evident caps such as ROPP or snap caps, ensuring consumer safety and regulatory compliance. - Vacuum Sealing:
Capping systems designed to remove air and create vacuum seals for food, pharmaceutical, and beverage products, enhancing shelf life. - Custom Closures:
Machines designed for unique or specialized closures, providing flexibility for custom container shapes and sizes. - Multi-Head Capping:
High-speed machines with multiple capping heads for simultaneous application, ideal for large-scale production lines.
Why Choose TFGI Capping Machines?
- Precision and Speed:
Our machines are designed to deliver fast, accurate, and consistent capping to meet high-volume production needs. - Flexibility:
Whether for small-scale operations or large production lines, TFGI offers capping machines that are adaptable to various container types and closure requirements. - Durable and Reliable:
Built to last, our capping machines withstand demanding production environments with minimal maintenance. - Custom Solutions:
We offer customization options to match your specific capping needs, from bottle size and shape to unique closure types.
Labeling Machines by TFGI
Efficient Labeling Solutions for Every Industry
At TFGI, we offer a wide range of advanced labeling machines to meet the needs of various industries. From high-speed production lines to specialty applications, our machines are designed for accuracy, durability, and efficiency. Whether you need a simple label applicator or a fully automated labeling system, we have the solution.
Labeling Machine Categories
- Automatic Labeling Machines
Designed for high-volume production lines, these machines automate the entire labeling process for speed and precision. - Semi-Automatic Labeling Machines
Ideal for small to medium-scale operations, providing flexibility with manual assistance for labeling tasks. - Manual Labeling Machines
Simple and easy-to-use machines suitable for low-volume production or specialized applications requiring human control. - Print and Apply Labeling Machines
Combine label printing and application into one seamless process, ensuring up-to-date and accurate labeling for products.
Types of Labeling Machines
- Wrap-Around Labeling Machines
These machines apply labels around cylindrical containers such as bottles, cans, and tubes, ideal for beverages and cosmetics. - Top and Bottom Labeling Machines
Label both the top and bottom surfaces of flat or slightly curved products like boxes, pouches, or trays. - Front and Back Labeling Machines
Apply labels on both the front and back sides of rectangular or oval-shaped products for industries such as food and pharmaceuticals. - Horizontal Labeling Machines
Used for horizontal labeling of small and delicate products, commonly used in pharmaceutical, food, and cosmetic industries. - Rotary Labeling Machines
Highly versatile machines for labeling products in different positions, offering high speed and precision for complex applications.
Industries We Serve
- Food & Beverage:
High-speed labeling solutions for bottles, cans, jars, and more, meeting regulatory standards and ensuring quality presentation. - Pharmaceutical:
Precise labeling for medicines, vials, syringes, and packaging with compliance to stringent safety and identification regulations. - Cosmetics & Personal Care:
Aesthetic and accurate labeling for beauty products such as tubes, bottles, and jars, ensuring brand consistency and appeal. - Chemical & Industrial Products:
Durable labeling solutions for chemicals, hazardous materials, and industrial components with focus on safety and clarity. - Logistics & Packaging:
Labeling systems for boxes, shipping labels, and cartons, ensuring easy identification and tracking across supply chains.
Types of Applications
- Product Identification:
Efficient labeling solutions for clear product identification, batch coding, and expiry dates to meet regulatory standards. - Branding & Packaging:
Customizable labeling systems to enhance your brand’s appearance on product packaging, improving shelf appeal and market impact. - Compliance Labeling:
Machines designed to handle regulatory compliance requirements for various industries, ensuring accurate and secure labeling. - Inventory & Tracking Labels:
Solutions for barcoding, QR coding, and RFID labels to enhance inventory management, tracking, and logistics efficiency. - Promotional Labeling:
Systems for applying promotional labels, such as discounts, offers, or limited-edition branding, with flexibility and speed.
Why Choose TFGI Labeling Machines?
- High Precision:
Our machines are designed for consistent accuracy, ensuring perfect label application every time. - Flexibility:
Whether your production is large or small, TFGI offers a wide range of machines to meet your specific labeling requirements. - Durable and Reliable:
Built to withstand the demands of various industries, our machines offer long-term reliability with minimal maintenance. - Custom Solutions:
We can customize our machines to match your product specifications, production scale, and label design needs.
Packaging Machines and Equipment by TFGI
Innovative Packaging Solutions for Every Industry
At TFGI, we offer a wide array of packaging machines and equipment designed to enhance your production efficiency and product presentation. From automated systems for large-scale operations to versatile solutions for small businesses, we ensure that your packaging process is streamlined, reliable, and cost-effective. Explore our comprehensive range of packaging solutions tailored to meet the needs of various industries.
Packaging Machine Categories
- Automatic Packaging Machines
Fully automated systems that handle high-speed packaging tasks, ensuring consistency and accuracy in large-scale production environments. - Semi-Automatic Packaging Machines
These machines require some manual input, offering flexibility for businesses with medium-scale operations or specialized packaging needs. - Manual Packaging Machines
Ideal for low-volume production, providing cost-effective and easy-to-use solutions for businesses requiring more hands-on control. - Integrated Packaging Systems
Customized systems that combine multiple packaging processes into one seamless solution, from filling and sealing to labeling and capping.
Types of Packaging Machines
- Filling Machines
Precisely fill containers with liquids, powders, granules, or solids, perfect for industries such as food, beverage, and pharmaceuticals. - Sealing Machines
Provide airtight sealing for various types of packaging, such as pouches, bags, and containers, ensuring product freshness and integrity. - Form, Fill, and Seal (FFS) Machines
Versatile systems that create, fill, and seal packaging in one continuous operation, commonly used in the food, beverage, and chemical industries. - Wrapping Machines
Efficiently wrap products in plastic films or other materials, offering protection and an attractive appearance for retail-ready products. - Cartoning Machines
Automatically erect, fill, and close cartons or boxes, ideal for packaging products like bottles, tubes, and retail goods. - Palletizing Machines
Stack and organize packaged goods on pallets for efficient transport and storage, streamlining logistics and warehouse operations. - Vacuum Packaging Machines
Remove air and create vacuum-sealed packaging for products such as food, medical supplies, and sensitive electronics.
Industries We Serve
- Food & Beverage:
Efficient packaging solutions for liquids, solids, and semi-solids, ensuring product freshness, safety, and regulatory compliance. - Pharmaceutical:
Precision packaging for medical products, ensuring accurate dosing, safety, and tamper-proof seals, in compliance with industry standards. - Cosmetics & Personal Care:
Customized packaging for creams, lotions, and other beauty products, with a focus on branding and aesthetics to enhance consumer appeal. - Chemical & Industrial Products:
Robust and secure packaging solutions for chemicals, powders, and other industrial goods, emphasizing safety and durability. - E-commerce & Retail:
Flexible packaging systems that cater to fast-paced online retail environments, providing solutions for shipping, product safety, and branding.
Types of Applications
- Product Protection:
Packaging machines designed to ensure product integrity, offering protective packaging for delicate or sensitive products during transport. - Branding & Custom Packaging:
Customizable machines for creating branded packaging, enhancing product appeal and making it stand out on retail shelves. - Airtight and Tamper-Proof Seals:
Ensure freshness and safety with machines designed to apply airtight or tamper-proof seals, perfect for food, beverage, and pharmaceutical products. - Sustainability:
Machines capable of using eco-friendly packaging materials, helping businesses meet sustainability goals while reducing waste. - Bulk Packaging:
Solutions for efficiently packaging large quantities of products in bags, boxes, or pallets, suitable for wholesale and distribution operations.
Why Choose TFGI Packaging Machines?
- Efficiency and Precision:
Our machines are built for speed and accuracy, ensuring smooth operations across production lines while minimizing waste. - Versatility:
From small businesses to large-scale industrial operations, TFGI offers a range of machines that can be adapted to different product types and packaging formats. - Durability and Reliability:
Designed for long-term performance, our machines require minimal maintenance and are built to withstand heavy-duty production demands. - Customized Solutions:
We work with you to develop tailored packaging systems that meet the specific needs of your products and production environment.